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Edge Honing

Controlled, precise and repeatable edge honing

Wet blast edge honing finds applications in various industries where precise and controlled finishing of edges is essential. This process is particularly valuable when dealing with materials that require a smooth and refined edge for functional processes. 

Edge honing on cutting tools and aerospace transmission components are some of the most common components that use wet blasting to edge hone.

 

Wet Blasting Applications for Edge Honing 

Wet blasting is commonly used in various honing applications, providing effective surface preparation and substrate treatment. This gives consistent and repeatable results for edge honing and adding value to components by extending life and and minimizing wear. 

Aerospace Industry: Wet blasting is used for the edge honing of aerospace components, such as transmission gears, to reduce wear and contamination of fluid within these systems.

Medical Tooling: Wet blasting is employed in the preparation of medical cutting tools to make these more accurate and to increase safety for patients.

Cutting Tool Manufactures: Wet blasting is used in the manufacture of cutting tools for many reasons. Edge prep or edge honing on cutting tools extend the life of the tool by applying a defined edge rounding that reduces tool breaks and cracks, and also allows for consistent coating on an edge, which in turn adds value by extending the tool life.

 

Benefits of Wet blast for Edge Honing

Wet blasting can have several benefits when it comes to edge preperation. Here are some advantages associated with using wet blasting for achieving specific honing requirements:

Controlled Surface Texture: Wet blasting allows for precise control over the surface texture or roughness. By adjusting parameters such as abrasive type, water pressure, and nozzle distance, operators can achieve the desired level of roughness for a given application.

Consistent Results: Wet blasting provides more consistent and uniform results compared to some dry blasting methods. This is important for applications where a consistent surface roughness is critical for performance, such as in manufacturing or engineering processes.

No Media Embedment: Wet blasting helps minimize abrasive embedment into the surface being treated. This is particularly beneficial for softer materials or sensitive substrates where avoiding damage or deformation is essential.

Surface Cleaning and Smoothing: Wet blasting not only removes contaminants and unwanted materials from surfaces, but also helps in smoothing uneven surfaces. This can be advantageous when preparing surfaces for coatings, ensuring better adhesion and a more uniform finish.

Selective Material Removal: The wet blasting process allows for selective material removal, enabling operators to focus on specific areas or features while maintaining the overall surface integrity. This precision is crucial in applications where controlled material removal is required.

Heat Reduction: Wet blasting generates less heat compared to some dry blasting methods. This is important when dealing with heat-sensitive materials, as it helps prevent thermal damage while achieving the desired surface roughness.

No Dust: Wet blasting removes airborne dust, providing a cleaner and safer working environment. This is advantageous for both operator health and environmental considerations, especially in industrial settings where dust control is a concern.

Surface Profile for Coating Adhesion: Achieving the right surface roughness is critical for proper coating adhesion. Wet blasting creates a surface profile that promotes better adhesion, ensuring coatings adhere effectively to the substrate.

Environmental Considerations: Wet blasting is generally considered more environmentally friendly than dry blasting methods, as it reduces the release of abrasive dust and contaminants into the air. This is particularly important in areas where environmental regulations are stringent.

It's important to note that the effectiveness of wet blasting in achieving specific surface roughness depends on various factors, including the type of abrasive used, the substrate material, and the desired outcome. Adjusting the parameters of the wet blasting process allows for flexibility in meeting the unique requirements of different applications.

Process Driven Solutions for Edge Honing

Our aim is to work with you and supply you the process and solution(s) to meet your requirements.

Our equipment is designed to best utilise our process to meet your requirements. By utilising our years of experience and process knowledge, and combining it with our automated technology, we can provide a complete solution that delivers control and consistency to give you the perfect finish every time.

Contact us to discuss your requirements, and how we can work with you. Or have a look at our solution pages for more information.

 

We also design and manufacture washing equipment which in many cases complements our wet blasting solutions.

In many applications we have implemented solutions that incorporate both blasting and washing in a one step process which can remove handling steps and  increase efficiency.